Close Menu
AM ChronicleAM Chronicle
  • Content
    • News
    • Insights
    • Case Studies
    • AM Infocast
  • Focus Regions
    • India
    • Asia Pacific
    • Middle East
    • North America
    • Europe
  • Industries
    • Automotive
    • Aerospace
    • Defence
    • Energy
    • Construction
    • Healthcare
    • Tooling
    • Engineering
  • Training
  • Magazine
    • Digital Issues
    • Print Subscription
  • Events
Facebook Instagram YouTube LinkedIn
  • About us
  • Media Kit
  • Contact us
Facebook Instagram YouTube LinkedIn
AM ChronicleAM Chronicle
  • Content
    1. News
    2. Insights
    3. Case Studies
    4. AM Infocast
    5. View All
    3D Systems Closes Systemic Bio, Founder Continues Mission

    3D Systems Closes Systemic Bio, Founder Continues Mission

    July 26, 2025
    Kre8+ Unveils Advanced Manufacturing Capabilities at Recent Colloquium

    Kre8+ Unveils Advanced Manufacturing Capabilities at Recent Colloquium

    July 25, 2025
    The 3D Printed Schools Project is expected to be completed by the end of 2025

    Qatar to Construct World’s Largest 3D-Printed Building

    July 14, 2025
    Qatar Unveils Largest 3D-Printed Boat by GORD 3D, Credits: GORD 3D

    Qatar’s Largest 3D-Printed Boat Manufactured at GORD 3D Center

    July 4, 2025
    Digital Twin Integration in Additive Manufacturing Systems: Revolutionizing Design, Production, and Lifecycle Management

    Digital Twin Integration in Additive Manufacturing Systems: Revolutionizing Design, Production, and Lifecycle Management

    July 4, 2025
    LACS equipment set-up to add a coating to repair a panel aircraft wing

    Laser-assisted cold spray: a new generation of innovative manufacturing technology

    July 3, 2025
    Oerlikon Reaches 25,000 3D-Printed Suppressors Milestone, Advancing Next Generation Defense Applications, Credits: Oerlikon

    Oerlikon Reaches 25,000 3D-Printed Suppressors Milestone, Advancing Next Generation Defense Applications

    June 24, 2025
    ArianeGroup and Nikon SLM Solutions Join Forces to Advance Ultra-Large-Scale Additive Manufacturing for Space Applications

    ArianeGroup and Nikon SLM Solutions Join Forces to Advance Ultra-Large-Scale Additive Manufacturing for Space Applications

    June 21, 2025
    Formlabs fuse 1+

    How Imaginarium Helped Kaash Studio Scale with the Right 3D Printing Technology

    April 12, 2025
    The Formlabs Fuse 1+ 30W

    Kaash Studio Optimized Service Bureau Operations with Formlabs 3D Printers- Case Study

    January 30, 2025
    Namthaja Unveils Worlds First 3D Printed Marine Gangway

    Worlds First 3D Printed Marine Gangway unveiled by Namthaja

    August 8, 2024
    RusselSmith Material Performance Improvement Whitepaper

    RusselSmith Whitepaper : Improving Material Performance with Microstructural Refinement

    May 9, 2024
    Sustainable Production of Metal Powder for Additive Manufacturing

    Sustainable Production of Metal Powder for Additive Manufacturing with Bruce Bradshaw

    February 15, 2024
    Meeting Evolving Customer Demands in the Additive Manufacturing Industry with Tyler Reid

    Meeting Evolving Customer Demands in the Additive Manufacturing Industry with Tyler Reid

    February 9, 2024
    Innovation is at the heart of AMUG with Diana Kalisz

    Innovation is at the heart of AMUG with Diana Kalisz

    March 7, 2023
    3D Printing Workshops at AMUG with Edward Graham

    3D Printing Workshops at AMUG with Edward Graham

    March 7, 2023
    3D Systems Closes Systemic Bio, Founder Continues Mission

    3D Systems Closes Systemic Bio, Founder Continues Mission

    July 26, 2025
    Kre8+ Unveils Advanced Manufacturing Capabilities at Recent Colloquium

    Kre8+ Unveils Advanced Manufacturing Capabilities at Recent Colloquium

    July 25, 2025
    The 3D Printed Schools Project is expected to be completed by the end of 2025

    Qatar to Construct World’s Largest 3D-Printed Building

    July 14, 2025
    Digital Twin Integration in Additive Manufacturing Systems: Revolutionizing Design, Production, and Lifecycle Management

    Digital Twin Integration in Additive Manufacturing Systems: Revolutionizing Design, Production, and Lifecycle Management

    July 4, 2025
  • Focus Regions
    • India
    • Asia Pacific
    • Middle East
    • North America
    • Europe
  • Industries
    • Automotive
    • Aerospace
    • Defence
    • Energy
    • Construction
    • Healthcare
    • Tooling
    • Engineering
  • Training
  • Magazine
    • Digital Issues
    • Print Subscription
  • Events
Subscribe
AM ChronicleAM Chronicle
Home » India

Manipal Hospital uses 3D printed custom-made implant for complex cancer surgery

India News By AM Chronicle EditorFebruary 8, 20226 Mins Read
3D printing technology used for complex cancer surgery
LinkedIn Twitter Facebook WhatsApp Pinterest Email Copy Link

A 50 years old patient suffering from a rare cancer that developed a large mass of tumor around his chest bone was helped with the 3D printed custom-made titanium implant

More on the News 

Sohail Akhter (name changed), 50, of Bangladesh, was suffering from a rare and difficult form of cancer in which a big mass of tumor impacted his chest bone (sternum), including the first eight ribs on both the left and right sides.

The tumor also affected the pericardium, which is the outer membrane of the heart and lungs. He traveled from nation to country, from one cancer center to the next, only to be denied since there was no feasible cure to his illness. The situation was complicated because, even if the cancer was removed surgically, there was no viable option to repair the chest bone (sternum) and ribs, which were required for regular breathing. Without it, the patient would be chronically reliant on mechanical ventilation.

When the patient came to Manipal Hospitals, the oncologist team of Dr Somashekhar S P, Dr Rohit Kumar C, and Dr Ashwin Rajagopal examined him and conducted a collaborative conference with the plastic surgeons, Dr Ashok B C, Dr Srikanth V, and Dr Anantheshwar, to treat this difficult case and preserve his life.

History of the Patient

The patient had a 6-year history of swelling in front of the chest with no symptoms of shortness of breath or palpitations. He was carefully treated in Bangladesh six years ago. When the swelling in his front chest reappeared, he traveled to India for more therapy.

Diagnosis and medical examination

His biopsy results indicated a cancerous tumor.

An MRI of the chest revealed a tumor mass of around 1512.7 cm that was resting on the lung and heart and had entirely destroyed the whole length of the sternum, or chest bone (sternum is the long flat bone present at the centre of the chest that connects the ribs to form the ribcage). The tumor was indenting the heart and expanding into the retrosternal region (within the ribcage). The mass was expanding anteriorly to the subcutaneous cavity (the lowest layer of skin) and displacing the muscles of the chest wall surrounding it, as well as laterally bulging in the muscle planes.

Tumor excision and sternum rebuilding surgery are used to treat this condition.

He had tumor removal surgery under general anaesthetic after providing informed permission and undergoing a complete preoperative assessment. Without significant blood loss, the whole chest bone (sternum) and ribs were removed. Following tumor removal, an advanced 3D printed custom-made titanium implant was used to restore the complete sternum and all of the ribs on either side. A novel drilling method and titanium wire were used to secure the new implant. The implant was a duplicate of the original chest bone and ribs removed during surgery. It was created prior to surgery using CT scan scans of the patient’s sternum and ribcages as well as 3D printing technology.

Dr. Somashekhar SP, Chairman & HOD–Surgical Oncology, Manipal Comprehensive Cancer Center, Manipal Hospitals, Bangalore, elaborated on this new technology, saying, “The entire chest bone (sternum) and the costosternal junction were printed with titanium powder, and a new titanium chest bone (sternum) was formed, custom-made for this patient based on his size, height, weight, and the portion of the skeleton to be removed.” For this, many discussions were held with the company’s technologists, engineers, and the Manipal oncology and plastic surgery teams. However, such implants are often exceedingly hefty, weighing up to 5 kg. This would be too hefty for the sufferer to hold on the chest in this instance. In order to correct this, a modified honeycomb method was employed to create the chest bone (sternum) and sternum weighing 250 grams.”

AM Chronicle Journal Issue 3

“Such implants are sturdy, long-lasting, and low in weight.” Furthermore, they are well-accepted by the body and are less likely to cause immunological responses or implant rejection. Such implants lower the risk of osteoporosis and fractures around the implant, which can occur as a result of unequal stress transmission between the implant and the surrounding bone tissue. “The implant was covered with muscle flaps removed from the front of the chest before sealing the skin,” explained Dr Ashok B C, Consultant – Plastic, Reconstructive, and Cosmetic Surgery, Manipal Hospital, Old Airport Road.

Patient recuperation and discharge

The patient healed quickly and was discharged from the ICU on the third post-surgery day. He began with chest physiotherapy and progressively became mobile. He was eating, breathing, and walking properly when he was discharged from the hospital, with no difficulties. He went back to living a regular, healthy life.

“Today, advanced technology may be employed to provide therapy in challenging cancer situations that were previously regarded to be incurable by many.” The credit for this case goes to “Excellent coordination between Manipal Comprehensive Cancer Centre and Dept. of Plastic and Reconstructive Surgery, which boasts modern technology combined with experts in the field of medicine, offering hope to millions of cancer patients worldwide,” said Dr. Somashekhar SP.

“New generation technology and materials are assisting patients with difficult challenges in solving and recovering quickly.” “This patient is a fantastic illustration of good medical care and technology coming together,” Dr Ashok B C stated.

Manipal Hospitals, a healthcare pioneer, is one of India’s major healthcare providers, servicing over 4 million patients every year. Its primary goal is to create a cheap, high-quality healthcare framework through its multispecialty and tertiary care delivery spectrum, and to expand it to out-of-hospital care.

With the acquisition of a 100 percent stake in Columbia Asia Hospitals Private Limited and Vikram Hospital (Bengaluru) Private Limited, the integrated network now has a pan-India footprint of 27 hospitals across 15 cities, 7,600+ beds, a talented pool of 4,000 doctors, and an employee strength of over 11,000 people.

Manipal Hospitals delivers comprehensive curative and preventative treatment to patients from all over the world. Manipal Facilities is NABH and AAHRPP accredited, and the majority of its hospitals are NABL, ER, Blood Bank accredited, and recognized for Nursing Excellence. Through numerous customer polls, Manipal Hospitals has also been named the most regarded and patient-recommended hospital in India.

Subscribe to AM Chronicle Newsletter to stay connected:  https://bit.ly/3fBZ1mP 

Follow us on LinkedIn: https://bit.ly/3IjhrFq 

Visit for more interesting content on additive manufacturing: https://amchronicle.com/

Original Source

Image Source 

3D bio printing 3D printed bone implants 3d printing additive manufacturing AM Chronicle Cancer health Healthcare India Manipal Comprehensive Cancer Center
AM Chronicle Editorial Team

The AM Chronicle Editorial Team is a collective of passionate individuals committed to delivering insightful, accurate and engaging stories to additive manufacturing audiences worldwide.

NAMIC GLOBAL AM SUMMIT 2025
LATEST FROM AM
3D Systems Closes Systemic Bio, Founder Continues Mission News

3D Systems Closes Systemic Bio, Founder Continues Mission

July 26, 20252 Mins Read
Kre8+ Unveils Advanced Manufacturing Capabilities at Recent Colloquium News

Kre8+ Unveils Advanced Manufacturing Capabilities at Recent Colloquium

July 25, 20251 Min Read
The 3D Printed Schools Project is expected to be completed by the end of 2025 News

Qatar to Construct World’s Largest 3D-Printed Building

July 14, 20252 Mins Read

CONNECT WITH US

  • 126 A, Dhuruwadi, A. V. Nagvekar Marg, Prabhadevi, Mumbai 400025
  • [email protected]
  • +91 022 24306319
Facebook Instagram YouTube LinkedIn

Newsletter

Subscribe to the AM Chronicle mailer to receive latest tech updates and insights from global industry experts.

SUBSCRIBE NOW

Quick Links

  • News
  • Insights
  • Case Studies
  • AM Training
  • AM Infocast
  • AM Magazine
  • Events

Media

  • Advertise with us
  • Sponsored Articles
  • Media Kit

Events

  • AM Conclave 2025
    24-25 September 2025 | ADNEC, Abu Dhabi
  • AMTECH 2025
    3-4 December 2025 | KTPO, Whitefield, Bengaluru
CNT Expositions & Services LLP
© 2025 CNT Expositions & Services LLP.
  • Privacy Policy
  • Cookie Policy

Type above and press Enter to search. Press Esc to cancel.



0 / 75