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Home » News

Apple Debuts Thinnest iPhone Ever, the iPhone Air, and Apple Watch 11, Both Featuring 3D-Printed Titanium Parts

News By AM Chronicle EditorSeptember 15, 20252 Mins Read
Apple Debuts Thinnest iPhone Ever, the iPhone Air, and Apple Watch 11, Both Featuring 3D-Printed Titanium Parts
Apple Debuts Thinnest iPhone Ever, the iPhone Air, and Apple Watch 11, Both Featuring 3D-Printed Titanium Parts
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Apple has unveiled its latest innovations, the ultra-slim iPhone Air and the new Apple Watch 11, both of which incorporate 3D-printed titanium components. This move highlights Apple’s increasing use of additive manufacturing to create more sustainable and advanced consumer electronics.

The iPhone Air, the thinnest smartphone Apple has ever produced, features a 3D-printed titanium USB-C port. This new manufacturing method allows for a stronger and thinner port, contributing to the phone’s sleek design while using 33% less material than traditional forging. The iPhone Air also contains 35% recycled materials, including 80% recycled titanium and 100% recycled cobalt in the battery.

Similarly, the Apple Watch 11 boasts a 3D-printed titanium case. This process uses half the raw material of previous generations and contributes to the watch being made with 40% recycled content. The battery in the new watch also utilizes 100% recycled cobalt.

These new products are part of Apple’s “Apple 2030” initiative, which aims to make the company’s entire footprint carbon neutral by the end of the decade. By embracing 3D printing, Apple is significantly reducing material waste and energy consumption in its manufacturing processes. Both the new iPhone Air and Apple Watch 11 are manufactured using renewable energy sources and are designed to be durable and repairable. The packaging for both devices is 100% fiber-based and recyclable.

3d printing additive manufacturing
AM Chronicle Editor

NAMIC GLOBAL AM SUMMIT 2025
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